How To Outsmart Your Boss Audi G28

How to Replace an Audi G28 Engine Speed Sensor In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. The sensor is situated at the top of the transmission just above the flywheel ring gear. It transmits a signal to the ECU via the grey wire T55/49 and then to the tachometer on the instrument cluster. 1. Engine Speed Sensor It is located on the outside of the transmission, above the flywheel ring gear G28 Engine Speed Sensor sends a signal to ECU pin T55/49 through the grey wire. The ECU utilizes this information to regulate fuel and boost. It also sends an alert to the G5 Tachometer located in the instrument cluster. audi car key cover is used to connect with the G40 Camshaft position Sensor. The ecu must be aware when the crankshaft is TDC and where the camshaft is so it can start spark and injectors according to the situation. If this sensor fails the ECU will display a P00160 code which means the Crank Shaft and Intake Camshaft aren't in sync, possibly indicating chain stretch or a jumped link on the upper timing chain. The code won't show without the additional information supplied by other sensors (G4 or G40). It's a bit tricky to test since there are different pins on the connector, and they all have different functions. The best way to do it is by measuring the resistance between the ECU and the sensor. It should read approximately 1000 ohms when it is operating at its maximum. Check for evidence of coolant or oil in the connector bay if you have issues with this part. 2. Injectors Yesterday, while accelerating at full speed from the highway paytoll, I experienced massive power loss as if the engine was running out of gas or the injectors are not firing at all. I took out the spark plugs this morning, three were soaked in gasoline, and the fourth was dry. When i crank the engine with no sparks i put tissue on the top of each hole in the injector and the 3 that were drenched in gazoline leap out, however the 4th one stays closed. I inspected the ground connection on ECU pins 14/55, 30/55 and 48/55. I get 0ohm. So i assume the problem is somewhere else. I also tried to reset the PID but with no luck. The car is able to start if the G28 is not plugged in and it runs perfectly when it is connected however it has the intermittent misfire issue at higher RPM. The temperature sensor for the coolant (G62) shows the wrong temp value that is -49c even after unplugging it. I also noticed that the oil pressure gauge in the cockpit is showing 2 bar while the actual pressure is 0.0 if i crank up the engine. I'm not certain what to do, but i feel i have pretty much eliminated everything else. However, i'm afraid that I might have missed something. Please let me know should you have any suggestions! TIA! 3. Fuel Pump The fuel pump of the g28 receives a signal from the RPM sensor. The GM-style sender is the same as the G4 and both are used in the 80 100, 200, UrS and RS2 cars which is why you can easily locate one at a salvage yard or at a parts store. It is simple to test them: simply put your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump on the connector's edge facing up). They must be infinite Ohms. 4. ECU The ECU in our 20vt turbo (3B AAN ABY ADU) engines needs to know the position and speed the crankshaft to determine fuel injector timing, etc. In order to do this it makes use of a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If either of these go wrong, you will receive codes on the diagnostic scanner which can cause the engine to shut down. A malfunctioning G28 sensor can cause an inaccurate gearbox speed counter and a gearbox which shifts faster than normal, and/or a misfire in gear. It is probable that your sensor is failing and needs to be replaced if you notice any of these signs. They're inexpensive and easy to locate particularly if they're a Bosch sensor like ours. If you prefer, GM's version of this part would be an excellent choice. 5. Tachometer A malfunctioning engine sensor can cause a number of problems in your car. It's a crucial component of the transmission of your Audi, as it transmits information to the ECU on how fast or slowly the engine of the car is spinning. When this sensor fails, it could affect the performance of the transmission, as well as the other car's components. The G5 engine speed sensor is located on the edge of the transmission just above the flywheel ring gear and sends a signal directly to the ECU at pin T55/49, via a grey wire. The ECU then uses and processes this signal to regulate fuel, timig and boost as well as transmitting it to the G5 Tachometer located in the instrument cluster. You can test for sensor failure by examining the continuity from the sensor to the tachometer. Also, you can check continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. You should see the resistance to be around 1000 ohms between these points. This is a common feature across the Audi 80-100-200-RS2 series, starting beginning with the 1985 MC and up to the 1997 UrS AN and the 1995 RS2 Du So, you may find them in wrecking yards.